Case studies and problem solving

Explore how 101 Design LTD turns tricky technical hurdles into robust, practical equipment. From rapid 3D printed prototypes to precision laser-cut steel and aluminium fabrications, we make the impossible possible.

Earth pin removal tool for UK electricity DNOs

Removing deeply driven earth pins in utility maintenance historically posed severe injury risks to field operators. We set out with a clear challenge: engineer a bespoke tool that performs flawlessly while ensuring maximum workplace safety. Fabricated in durable, high-visibility yellow powder-coated metal, the design uses simple scientific principles of pivot leverage and mechanical advantage to extract pins smoothly with minimal human effort. This product is now distributed across the country through our UK distributor, AL Safety Distributions Ltd.

Bring your challenges and concepts to us

Do you have a sketch, an unrefined concept, or a persistent site issue you cannot seem to get across the finish line? We thrive on mechanical challenges and custom fabrications. Get in touch with our team via email or phone, and let us turn your idea into a dependable manufactured product ready for the field.